How Gaerne makes its cycling shoes

It takes 109 pieces to make Gaerne’s top-end G.Stilo+ cycling shoe. Here’s how its shoes are assembled.

Based near Asolo in northern Italy, Gaerne prides itself in its all-Italian production and quality. Founded in 1962, the company still makes mountain footwear, its original product. But it’s been making cycling shoes since the 1980s and also makes a wide range of motorcycle boots.

It’s a family business, with founder Ernesto Gazzola in his 80s still in the factory every day and his children Gianna, Gianni and Marta running different parts of the business. Its 55 employees produce 79,000 pairs of cycling shoes and 116,000 pairs of motorcycle boots every year.

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